Custom wire forms are essential to applications across various industries. They are highly durable and can fit seamlessly into complex systems and designs, making them an integral component for maintaining and manufacturing industrial equipment. This blog will discuss the different applications of custom wire forms, from custom wire clamps to medical devices, and how they can be used to meet industry-specific requirements.
What is a Custom Wire Form?
Custom wire forms are made by manipulating precisely cut lengths of metal material into complex two-dimensional and three-dimensional shapes. They are frequently used in fastening, supporting, or securing applications and come in a range of sizes and configurations. Read on to learn about common uses for custom wire forms.
Common Applications of Custom Wire Forms
Custom wire forming can meet the specific needs of a wide variety of applications, including:
Automotive
Wire forms are integral to the mechanical function and structural integrity of vehicles. Customizing wire forms results in more durable parts that can withstand vibrations, temperature fluctuations, and other factors commonly seen in automotive applications. As such, they can be used in engine components such as:
- Retaining clips
- Connectors
- Springs
They also play a role in seatbelt systems and airbag deployment mechanisms. Manufacturers can utilize corrosion-resistant, durable materials to ensure that components can fit into tight spaces.
Construction
Custom wire forms are widely used in the assembly of prefabricated modules, as ties in scaffolding, and in concrete reinforcements. They are also commonly found in:
- Anchors
- Connectors
- Reinforcements
Custom wire forming meets the unique challenges of construction applications, maintaining structural integrity while ensuring longevity despite the ongoing influence of environmental factors and physical stressors. Wire form manufacturers can engineer custom wire forms using galvanized or high-tensile steel to increase durability, strength, and load-bearing capacity. These materials are also inherently resistant to corrosion, with epoxy and other special coatings available to further protect custom wire forms from moisture exposure and other environmental conditions.
Electronics
The electronics industry uses wire forms as connectors, clips, contacts, and springs for the following devices:
- Communication infrastructure
- Computer laptops
- Servers
- Smartphones
Custom wire forming for electronics applications involves miniaturization and precision to ensure proper fit and performance in small spaces. Design materials such as stainless steel, copper, brass, and nickel alloys offer excellent conductivity properties with high corrosion and heat resistance. Custom wire forms are intricately designed to maintain consistent connections in electronics while meeting tight tolerances. They can include insulative material coating options to ensure reliability and lasting longevity.
Medical Devices
Custom wire forms are crucial to meet the demands of various medical devices and life-supporting equipment, such as:
- Hospital beds
- Mobility aids
- Orthodontics
- Springs for valves and pumps
- Surgical tools
Custom wire forms for hospitals and healthcare settings can be used to guide, clamp, or otherwise support critical functions in high-stakes scenarios where precision is vital. They must use medical-grade materials to comply with stringent industry regulations and standards. Those materials must also be able to withstand repeated use and exposure to bodily tissues and fluids.
Customization enables precise crafting for exact fits, along with smooth finishes to prevent any infections or adverse reactions.
Custom Wire Forms at Rockford Specialties
As a leading wire form manufacturer, Rockford Specialties Co. has over 40 years of experience providing in-house fabrication, tooling, and engineering services, with the capabilities to produce even the most challenging custom wire form configurations. Whether for medical, automotive, or construction industries, we can help you devise the right solution for your application.
Contact us today to learn how our custom wire forming can transform the performance and longevity of your next project.